Quality Reel To Reel Laminating Machine China Manufacturer

Description of reel to reel laminating machine:

The reel to reel laminating machine is a highly automated advanced equipment, which adopts PLC centralized control, frequency conversion speed regulation, and man-machine interactive operation interface. And reel to reel laminating machine can achieve three uses in one machine, aiming at roll-to-roll lamination of water-based glue, oily glue and pre-coating film. It is not only suitable for laminating processing of large quantities of printed products, but also suitable for laminating processing of small batches and scattered printed products such as automated desktop office systems. The reel to reel laminating machine can realize the whole line automation of reel feeding, laminating and rewinding. It is simple in operation and elegant in appearance. The reel to reel laminating machine is an ideal equipment for printing plants and post-press processing laminating.

The automatic laminating machine, or generally referred to as lamination machine (is also called a laminator), is a device for sealing documents or any other suitable articles on both sides of articles with a protective layer (usually made of plastic film). The quality reel to reel lamination machines we produced, have met high standard as Europe and exported to worldwide with competitive price. At the same time our products get good comments from buyers. At the same time we own advanced production technology and senior designers for OEM and ODM. Please contact with our representatives and inquiry for good price in bulk.

Technical parameters of reel to reel laminating machine:

Model	JTFM-1100	JTFM-1300
Max. Paper Width	1050mm	1250mm
Max. Unwinding Diameter	1300mm	1300mm
Max. Rewinding Diameter	1300mm	1300mm
Paper Thickness	100~500gsm	100~500gsm
Film Thickness	8~35micron	8~35micron
Max. Speed	100m/min	100m/min
Voltage	380V	380V
Total Power	45KW	48KW
Working Power	20~35KW	25~38KW
Lamination Pressure	5~15KW	5~15KW
Coating Glue Amount	3~8g/m^2	3~8g/m^2
Dimension(L*W*H)	9000x3230x2600mm	9000x3630x2600mm
Total Weight	8500KG	9000KG

Now that the printing technology has matured, if you want to improve the quality, you must start with packaging. Laminating is one of the most common packaging methods now. It mainly combines plastic film with paper, so that the paper is both anti-fouling and waterproof. The applicability has been greatly improved.

However, this effect puts higher requirements on the laminating equipment. If the model does not meet the requirements or the equipment has defects, it will lead to bad effects. Our company is a company specializing in the production of laminating machines. JTFM-1100/1300  reel to reel laminating machine is the latest product of our company. The surface of the printed products after the laminating of the machine is bright in color and clear in lines . It is worth mentioning that we can also customize according to customer requirements.

Features of reel to reel laminating machine:

1. The reel to reel laminating machine has high applicability, one equipment can carry out different laminating work. This can save a lot of costs for manufacturers, and the space occupied will also be reduced a lot.

2. In response to the continuous improvement of global environmental awareness, oil-based lamination will be gradually replaced by water-based lamination. The new reel to reel laminating machine designed by our company is multi-purpose. It can be used with oily, water-based dry glue, pre-coated glue, and no glue film.

3. The heating roller adopts dual electromagnetic heating system and hot air circulation drying system, which can quickly provide stable temperature, improve the coating speed while ensuring the coating quality and control energy consumption. The 800mm diameter large heating roller is equipped with an electromagnetic heating device, combined with an oven thermal circulation system, which can achieve high-speed startup and heating within 5 to 10 minutes. The heating speed is more than twice that of the traditional heating device, and the heat recycling can save a lot of energy consumption.

4. The unwinding part of reel to reel laminating machine adopts shaftless clamping, hydraulic lifting method, equipped with CCD visual sensor and correction controller, photoelectric tracking/following edge or following line/stroke ±75mm, the tension is controlled by the system independently to ensure the paper is collected and unwinded Neat. Reel to reel laminating machine adopts shaftless clamping and hydraulic lifting method. The tension is manually/automatically controlled by air brake. The maximum unwinding diameter is 1300mm.

5. The reel to reel laminating machine adopts an automatic hydraulic system, enter the pressure value in the man-machine interface, PLC automatic control, automatic pressure increase and decrease. Automatically detect empty paper leaks and automatically release pressure, effectively solving the problems of large loss and time wasting of the glue roller, thereby greatly improving production efficiency.

6.Our reel to reel laminating machine pays attention to safety, equipped with automatic control shutdown protection system. The system automatically shuts down when there is a break, a lack of paper, or overlapping paper to protect the machine.

We also produce Automatic Vertical Roll To Roll Lamination Machine for you, welcome to contact us to learn more about this kind of lamination machine, and get the latest quotation. Our e-mail: [email protected] .

About reel to reel laminating machine:

1.What are the important parts of a reel to reel laminating machine?

2.What are the types of laminating machine?

3.What if the reel to reel laminating machine malfunctions after purchase?

4.Why choose our reel to reel laminating machines?

1. What are the important parts of a reel to reel laminating machine?

Unwinder Part

Reel to reel laminating machine adopts shaftless clamping, hydraulic lifting structure, tension controlled by pneumatic brake automatically/manually. Max. Unwinding diameter up to 1300mm.

Edge/Line Correction Part

Reel to reel laminating machine adopts CCD Edge/Line Vision Sensor, with high precision and wide detection range, can effectively avoid the possibility of instability of correction. It has better detecting performance than ultrasonic or photoelectric sensor.

Our reel to reel laminating machine is equipped with Automatic Edge/Line Correction Controller, Photoelectric Tracking/ Stroke ±75mm, which can keep the edge of paper roller aligned when unwinding and rewinding.

Lamination Main Unit

The reel to reel laminating machine adopts 800mm diameter big mirror heating roller, equipped with electromagnetic heating system, high heating speed and performance, at the same time the heat cycle system and hot air cycle system can save much energy.

400mm diameter mirror laminating roller, 300mm big rubber roller insures laminating performance.

Electrical appliance is centralized by programmable system, with double eletromagnetic heating system drive.

Glue Coating Part

Reel to reel laminating machines adopt high accuracy glue coating regulator, can control a erasing knife to adjust coating thickness easily and accurately, save much glue consumption. Mirror coating roller ensure the glue is even. With automatic glue filling and cycling function.

Air shaft with dividing ruler, can adjust the position of film roll accurately, easy to load film. The tension of film is adjusted accurately by the tension controller.

Equipped with 10 inch color touch screen, easy and convenient to operate. The operator can view the machine's working status at any time from the touch screen.

Rewinding Part

AC vector frequency conversion control, matched with unwinding system, the paper roll lift is driven by double hydro-cylinder with torque adjustment system.  Max. Unwinding diameter up to 1300mm. Mirror pressing roller here ensures paper is rewound tightly.

2. What are the types of laminating machine?

The laminating machine can be divided into two categories: instant coating laminating machine and pre-coating laminating machine.

The operation of the ready-to-coat type laminating machine includes three parts: gluing, drying and hot pressing, which have high requirements on the operation of technicians. The advantage is that the quality of the finished product is reliable, but there is a disadvantage that cannot be ignored is that it will produce gases that are harmful to human health during processing. So this machine is used less and less.

The pre-coating laminating machine is used for laminating, and the consumables have been coated with glue. The glue is melted by heating, and then the film is adhered to the printed matter by pressure. This laminating equipment is cheap, simple to operate, and does not generate harmful gases during operation. Our JTFM-1100/1300 automatic vertical high-speed reel to reel laminating machine is such a machine, which is also a trend in the development of laminating machines.

3. What if the reel to reel laminating machine malfunctions after purchase?

First of all, our reel to reel laminating machines are of high quality and will not easily fail. Secondly,we provide a one-year after-sales warranty and lifetime technical support, and have a professional team of after-sales engineers to quickly solve problems and escort your production.

At last,the following are some common troubleshooting methods for reference only:

The main power switch is tripped: leakage of input wires on the top of the heating box, leakage of the distribution box, external wires on the equipment, leakage of the motor, etc.

The reel to reel laminating machine does not start: the power cord is reversed, the input cord is disconnected, and the voltage is insufficient.

The working vacuum does not meet the requirements: the gas path is not open, the hand valve or the solenoid valve is not closed, the vacuum pump motor belt is loose, and the vacuum gauge is damaged.

Inaccurate temperature measurement: temperature controller. Whether the thermocouple is installed incorrectly and damaged.

The film is not in place: the temperature is not enough, the vacuum is not enough, the air leakage, the workpiece is pasted with other materials, the film is too thin, the concave depth of the workpiece exceeds the film lift, the suction time is too short, the film is not lifted, the workpiece is too close .

The surface of the overlaid workpiece is folded and not smooth or the corners cannot be wrapped: the film is not straightened, the quality of the film is not good, the workpiece is not well polished, the glue is sprayed too much, and the mold below the workpiece is too low.

Film wrinkling: the film ends are inconsistent or wavy, the qualified film should be replaced; the film transfer roller is unbalanced, the transfer roller should be adjusted; the electric heating roller and the rubber roller are unbalanced, the pressure is inconsistent, and the linear speed is not equal, should be adjusted Two rollers; the glue layer is too thick, the solvent does not evaporate completely, which affects the viscosity. When pressed by the pressure roller, there is a slip between the paper and the film. The amount of glue should be adjusted to increase the temperature of the drying tunnel.

4. Why choose our reel to reel laminating machines?

Experience. Our company has nearly two decades of post-press equipment manufacturing experience and is a professional company integrating scientific research, design, manufacturing and service.

Superior technology and good service. Our strong technical force, high-quality "Aoli" trademark products and perfect after-sales service have won the trust of users at home and abroad.

High credibility. The company has been rated as "trustworthy product", "contract-honoring and keeping promises", "integrity enterprise", "AAA-level credit enterprise" by the government department, and has passed ISO9001:2008 quality management system and EU CE safety certification.