380V Fully Automatic Vertical Lamination Machine (Hot Knife Slitting) Manufacturer In China

Parameter:

Model	QLFM-1100C
Max.Paper Size	1000X1050mm
Min.Paper Size	285X350mm
Paper Thickness	100-500gsm
Film Thickness	8~35 micron
Max. Speed	80m/min
Voltge	380V
Total Power	68KW
Working Power	25~48KW
Lap Accuracy	±2mm
Lamination Pressure	5~15Mpa
Coating Glue Amount	3~8g/m^2
Hight of Feeder Pile	1000mm
Hight of Stacker Pile	1000mm
Dimension (L*W*H)	10200×2200×2600mm
Total Weight	9500 kg

Introduction:

QLFM-1100C fully automatic vertical lamination machine is designed for water based glue and thermal lamination multi-functions. Features high automation, high laminating speed, high accuracy, electrical appliance is centralized by programmable system, touch screen easy to operate.

The laminating machine, or normally referred to as lamination machine (is also called a laminator), is a equipment for sealing documents or any other suitable articles on both sides of articles with a protective layer (usually made of plastic film). The high quality fully automatic vertical lamination machine (Hot knife slitting) we produced, have met high standard as Europe and exported to worldwide with competitive price. At the same time our company already gain good comments and fame around oversea market. At the same time we own advanced production technology and senior designers for OEM and ODM. Please contact with us and inquiry for low price in bulk.

 

Configuration & Functions:

1. Automatic High Speed Feeder: Adopt high speed pneumatic offset feeder, speed up to 100m/min. Pre-stacking system can realize non-stop feeding, obviously improving work efficiency.

2. High Accuracy Lap Control: Servo-controlled lap within ±2mm, synchronizes with feeder, high accuracy front lay and pnuematic side lay regulator ensure accurate and stable position.

3. Automatic Shutdown Protection System: Equipped with photoelectrically controlled automatic shutdown protection devices, in case of paper shortage, paper broken and paper overlap.

4. Drying And Heating System:The 800mm diameter large heating roller equipped with Electromagnetic Heating Device, at the same time supported with Hot Air Cycle System, can realize high speed booting and heating in 5~10 minutes, 2 times than traditional oil heating device meanwhile save much power consumption.    

5. Automatic Hydraulic System: The hydraulic system automatically provides stable and large pressure to ensure high quality of lamination.  

6. Man-machine Interface System:Equipped with 10 inch color touch screen, easy and convenient to operate. The operator can view the machine's working status at any time from the touch screen.

7. Air Shaft and Tension Control System:Adopt air shaft, easy to load film, accurate film position by the graduation of the air shaft. At the same time the intelligent tention system easy to control the tention of film, increase laminating performance.

8. High Accurate Slitting System:Equipped with chain knife and disc knife, suitable for PET/PVC/thin foil and most of films, controlled by servo with high cutting speed, can cut the film perfectly.

9. Anti-Curvature System: Adopt corrugrated delivery and anti-curvature system, especially designed for thin paper, avoid paper curvature.

10. Automatic Stacker:Equipped with IR sensor, automatically count the sheets. Three-direction high speed pneumatic stacker can collect the sheets automatically and flat without stopping.

Actual Photo:

1. Feeder Part

Adopt high speed offset feeder and chain drive non-stop pre-stacking system, can feed sheets up to 100 m/min, smoothly without stop, obviously increase the efficience. 

2. Delivery Platform

Equipped with high accuracy front lay and pneumatic side lay regulator, accurate position, can deliver sheets in high speed without curvature.

3. Hot Powder Cleaning(Optional)

Hot powder cleaning machine, especially for dark paper, improve the laminating performance.

4. Lamination Main Part

Adopt 800mm diameter big mirror heating roller, equipped with electromagnetic heating system, high heating speed and performance, at the same time the heat cycle system and hot air cycle system can save much energy. 400mm diameter mirror laminating roller, 300mm big rubber roller insures laminating performance.

5. Glue Coating Part

Adopt high accuracy glue coating regulator, can control a erasing knife to adjust coating thickness easily and accurately, save much glue consumption. Mirror coating roller ensure the glue is even.

6. Slitting Part

The slitting part adopts the latest technology hot knife cutting system in the industry, which can quickly and perfectly cut all kinds of films such as PET, PVC, BOPP, aluminized film and so on without tail film. It's controlled by servo, synchronized with lamination main unit. 

1. The slitting machine is equipped with a thin-paper anti-curvature flattening structure.

2. Disc knife assist slitting, coordinate with pneumatic pull and separating system, can slit BOPP and OPP film without hot knife.

7. Stacking Part

Automatic stacker, stack sheets in 3 directions fast, makes sheets pile aligned, convenient to transport and ready for next process.

Main Parts

Ultrasonic Sensor	Original German import
Main Touch Screen	Chinese Taiwan Weinview
Encoder	Japan Omron
Inverter	China Kewo
AC Contactor	France Schneider
Intermediate Relay	France Schneider
Push Button Switch	China Yijia
Small Broken Fuser	China Chint
Programming Controller	Chinese Taiwan Delta
Servo Drive	Chinese Taiwan Delta
Servo Motor 1.1KW	Chinese Taiwan Delta
Motor 5.5KW	China Dongfang
High Speed Feeder	China Ruida
Push Button	France Schneider
Hot Knife System
Touch Screen	Chinese Xinjie
Controller Host	Chinese Xinjie
Temperature Controlling Module	Chinese Xinjie
XVP Communication Line	Chinese Xinjie
750W Edge Correction Servo	Chinese Xinjie
2KW Gripping Servo	Chinese Xinjie
3KW Hot Knife Servo	France Schneider
Phase Sensor	Germany Sick
Encoder	Germany Sick