Good Price Automatic Vertical Roll To Roll Lamination Machine Manufacturer In China

Model: JTFM-1100
Max.Paper Width: 1050mm
Dimension (L*W*H): 9000×3230×2600mm
Working Power: 20~35KW
Regular Lamination Pressure:5~15Mpa
Regular Coating Glue Amount:3~8g/m^2

Introduction

JTFM-1100/1300 fully automatic vertical Roll to Roll lamination machine is designed for waterbased glue and thermal Roll to Roll lamination multi-functions. It is our latest product, features high automation, high laminating speed, high accuracy, electrical appliance is centralized by programmable system, touch screen easy to operate. It can realize the whole line automation of unwinding, lamination and winding.

A heated roll laminator uses heated rollers to melt glue extruded onto lamination film. The film is applied to the substrate such as paper or card by pressing roller in turn. The main purpose of laminating with this machine is to decorate or protect printed documents or images. The high quality automatic vertical roll to roll lamination machine we produced, have met high standard as Europe and exported to worldwide with competitive price. At the same time our company already gain good comments and fame around oversea market. Meanwhile we own advanced production technology and senior designers for OEM and ODM. Please contact with us and inquiry for low price in bulk.

Configuration & Functions:

1. Automatic High Speed Unwinder: Adopt shaftless clamping, hydraulic lifting structure, tension controlled by air brake automatically/manually. Max. Unwinding diameter up to 1300mm.

2. High Accuracy Edge/Line Correction System: Equipped with Ultrasonic Edge Correction Sensor and upmarket Edge/line Position Controller, Photoelectric Tracking/ Stroke ±75mm, which can keep the edge of roller aligned when unwinding and winding.

3. Automatic Shutdown Protection System: Equipped with photoelectrically controlled automatic shutdown protection devices, in case of paper shortage, paper broken and paper jammed.

4. Drying And Heating System: The 800mm diameter large heating roller equipped with Electromagnetic Heating Device, at the same time supported with Hot Air Cycle System, can realize high speed booting and heating in 5~10 minutes, 2 times than traditional oil heating device meanwhile save much power consumption.  

5. Automatic Hydraulic System: The hydraulic system automatically provides stable and large pressure to ensure high quality of lamination.   

6. Man-machine Interface System: Equipped with 10 inch color touch screen, easy and convenient to operate. The operator can view the machine's working status at any time from the touch screen.

7. Air Shaft and Tension Control System: Adopt air shaft, easy to load film, and paper roll, accurate position by the graduation of the air shaft. At the same time the intelligent tention system easy to control the tention of film and paper, increase laminating performance.

8. Rewinding System: AC vector frequency conversion control, matched with unwinding system, the paper roll lift is driven by double hydro-cylinder with torque adjustment system. Mirror pressing roller ensures that the paper roll is rewound tightly. Max. Unwinding diameter up to 1300mm. 

Parameter:

Products Parameter
Model JTFM-1100 JTFM-1300
Max.Paper Width 1050mm 1250mm
Max.Unwinding Diameter 1300mm 1300mm
Max.Rewinding Diameter 1300mm 1300mm
Recommended Paper Thickness 100-500gsm 100-500gsm
Recommended Film Thickness 8~35 micron 8~35 micron
Max. Laminating Speed 100m/min 100m/min
Voltage 380V 50HZ 380V 50HZ
Total Power 45KW 48KW
Working Power 20~35KW 20~38KW
Regular Lamination Pressure 5~15Mpa 5~15Mpa
Regular Coating Glue Amount 3~8g/m^2 3~8g/m^2
Dimension (L*W*H) 9000×3230×2600mm 9000×3630×2600mm
Total Weight 8500 KG 9000 KG


Actual Photo


1. Unwinder Part

Adopt shaftless clamping, hydraulic lifting structure, tension controlled by pneumatic brake automatically/manually. Max. Unwinding diameter up to 1300mm.

2. Edge/Line Correction Part

Adopt CCD Edge/Line Vision Sensor, with high precision and wide detection range, can effectively avoid the possibility of instability of correction. It has better detecting performance than ultrasonic or photoelectric sensor.

Equipped with Automatic Edge/Line Correction Controller, Photoelectric Tracking/ Stroke ±75mm, which can keep the edge of paper roller aligned when unwinding and rewinding. 

The cylinders of Correcting Framework are non-cohesive.

3. Lamination Main Unit

Adopt 800mm diameter big mirror heating roller, equipped with electromagnetic heating system, high heating speed and performance, at the same time the heat cycle system and hot air cycle system can save much energy.

400mm diameter mirror laminating roller, 300mm big rubber roller insures laminating performance.

Electrical appliance is centralized by programmable system, with double eletromagnetic heating system drive.

4. Glue Coating Part

Adopt high accuracy glue coating regulator, can control a erasing knife to adjust coating thickness easily and accurately, save much glue consumption. Mirror coating roller ensure the glue is even. With automatic glue filling and cycling function.

Air shaft with dividing ruler, can adjust the position of film roll accurately, easy to load film. The tension of film is adjusted accurately by the tension controller. 

Equipped with 10 inch color touch screen, easy and convenient to operate. The operator can view the machine's working status at any time from the touch screen.

5. Rewinding Part

AC vector frequency conversion control, matched with unwinding system, the paper roll lift is driven by double hydro-cylinder with torque adjustment system.  Max. Unwinding diameter up to 1300mm. Mirror pressing roller here ensures paper is rewound tightly.

Main Parts

Parts Specification
Touch screen ChineseTaiwan Weinview
Encoder Japan Omron
Inverter China Kewo
AC contactor France Schneider
Intermediate relay France Schneider
Push button switch China Yijia
Small broken fuser China Chint
Programming controller Chinese Taiwan Delta
Motor 5.5KW China Dongfang
CCD edge/line vision sensor China Arise
Edge/line correction controller China Arise

Specification mentioned here is subject to change without notice.

FAQ

1. What's your Lead Time?

Regularly within 30 days after payment of deposit.

2. Packaging?

Adopts moisture-proof and shock-proof packaging which is suitable for long-distance road transportation and various types of weather conditions. 

3. How about After-Sales Service?

We provide 1 year warranty period. During the period, we supply the spare parts in free for replacement in case of any quality problem. And you will enjoy life time technical support by our professional after-sales team.

4. Do you have engineer available for installation, training and test to my factory?

Don't worry, of course we have. All the machines have been adjusted and tested well in our workshop. But If you require, our engineer will come to your factory for technical support. You just pay for the VISA, round air tickets, salary 80 USD/day, provide food and accommodation upon final confirmation.

5. Any certifications?

Yes all the machines have passed ISO9001 and CE certification. And we have several patents about chain knife, heating roller and powder cleaning.

Send a message to us